Sunday, June 17, 2018

Pump HP: 2005 #3 (similar)

Calculating drilling pump horsepower? Total pressure drop is needed (pipe, bit, annulus, surface).
We will assume annulus & surface pressure drop is 0.
All 5 equations needed are on a single Guidebook page, 3 HYD 1.

1) For pipe pressure drop (say MW=10ppg, PV=40cp, V=14 fps, 500 gpm, 10M ft):
 dP/dL= (ρ0.75 V1.75 μ0.25)/1,800 d1.25
dPd/10,000 = (100.75 141.75 400.25)/1,800*3.81.25
dPd = 1,500 psi.

2) Not given pipe ID? Merely back-calculate ID from your 14 fps & 500 gpm:
d=[q/2.448V]^1/2 = 500/[2.448*14)] = 3.8 in.

3) For bit pressure loss (given nozzle area = 0.39 si):
dPb = 8.311E-5 MW q2/[CD2 At2] dPb = 8.311E-5(10)5002/[0.952 0.392d
Pb = 1,500 psi.

4) So total pressure drop over the pumping system is 1,500 + 1,500 = 3,000 psi.

5) Enter this into the standard HP equation:
[dP q]/1,714 = 3,000*500/1714 = 875 HP.

This is a tricky problem; step 2 is especially mean. Yet the equations do logically progress on a single Guidebook page, making it easier.

5 comments:

  1. The pipe velocity is given in 13.953 feet/minute, not feet/second as your solution has. Was this a mistake on the exam?

    ReplyDelete
    Replies
    1. My problem/solution use a pipe velocity of 14 fps. I can't speak for other problems it's similar to (many versions out there). But 14 fpm (3"/sec?) makes no sense for a drilling HP problem so that's obviously wrong.

      Delete
  2. Do you need to multiply the nozzle area by 3 since there are three 13/32 nozzles?

    ReplyDelete
  3. That 0.3889 in^2 is already an area of 3 nozzles.

    Pi/4 * (13/32in)^2 = 0.3889 in^2

    ReplyDelete